Dehydrated White Onion Flakes
Thin, irregular dehydrated cuts with rapid rehydration and authentic pungency
Nagwade Global Dehydrated Onion Flakes are produced from selectively harvested Indian white onion bulbs characterized by high natural total soluble solids (15-18° Brix) and robust allicin content. The raw onions undergo mechanized peeling, multi-stage sanitizing washes, continuous hot-air tunnel dehydration, multi-pass optical color sorting, and rare-earth magnetic screening. The resulting dry flakes deliver superior rehydration integrity, natural pungent aroma, and zero artificial additives.
Key Industrial Highlights:
- Rapid rehydration ratio of 1:5 to 1:6 in warm water (10-15 minutes)
- Uniform ivory white to pale cream coloration with strict dark defect control
- Steam sterilization and low-microbiological grade options available
- Zero sulfur dioxide (SO2) fumigation options available for clean-label formulation
- Available in bulk multi-wall Kraft barrier bags (20kg / 25kg) and FIBC big bags
Available Cut Sizes & Particle Geometries for Dehydrated White Onion Flakes
Select a cut format below to inspect technical mesh specs, rehydration ratios, and recommended manufacturing applications:
Dehydrated Flakes (8mm – 15mm Sliced Cuts)
Crisp, thin sliced irregular onion/garlic flakes. Retains natural cellular structure and maximum texture visual appeal.
Inquire About Dehydrated Flakes
Request factory FOB/CIF pricing or order a 500g lab testing sample for this cut format.
Get Container Quote → Order Lab SampleChopped Kibbles (3mm – 6mm Cut Kibbles)
Coarsely chopped dried kibble pieces offering distinct particle identity without large flake size.
Inquire About Chopped Kibbles
Request factory FOB/CIF pricing or order a 500g lab testing sample for this cut format.
Get Container Quote → Order Lab SampleMinced Bits (1mm – 3mm Minced Granules)
Finely minced dried particles similar to fresh minced garlic/onion. Rapid rehydration and uniform distribution.
Inquire About Minced Bits
Request factory FOB/CIF pricing or order a 500g lab testing sample for this cut format.
Get Container Quote → Order Lab SampleDried Granules (40 – 80 Mesh (0.5 – 1mm))
Free-flowing medium granular particles. Provides instant pungency release without dust or powder settling.
Inquire About Dried Granules
Request factory FOB/CIF pricing or order a 500g lab testing sample for this cut format.
Get Container Quote → Order Lab SampleFree-Flowing Powder (80 – 100 Mesh (< 180 µm))
Cryogenically milled fine powder. 100% water dispersion for instant flavor coating and emulsion integration.
Inquire About Free-Flowing Powder
Request factory FOB/CIF pricing or order a 500g lab testing sample for this cut format.
Get Container Quote → Order Lab SamplePhysical, Chemical & Sensory Specifications
Tested in accordance with ASTA, AOAC, and ISO standard methods. Batch COA provided with every ocean container.
| Parameter / Quality Metric | Guaranteed Technical Specification | Standard Test Method |
|---|---|---|
| Cut Size / Geometry | 8mm – 15mm sliced flakes (Minced & Chopped also available) | Screen Analysis (Mechanical Shaker) |
| Moisture Content | Max 6.0% (Karl Fischer / Halogen Moisture Analyzer) | ASTA Method 2.0 / AOAC 934.06 |
| Total Ash (Dry Basis) | Max 5.0% | ASTA Method 3.0 / ISO 928 |
| Acid Insoluble Ash | Max 0.5% | ASTA Method 4.0 / ISO 930 |
| Rehydration Ratio | Minimum 1 : 5 (1 part flakes to 5 parts water by wt) | Nagwade Standard QA SOP 104 |
| Water Activity (aw) | < 0.45 at 25°C | Chilled Mirror Dew Point Method |
| Foreign Organic Matter | Nil (Optical Sortex Inspected) | Visual / Inspection Table |
| Ferrous Metal Detection | Detectable limit 1.0mm Fe / 1.2mm Non-Fe / 1.5mm SS | In-line Throat Metal Detector |
Microbiological Limits & Sterilization Options
Processed under HACCP food safety guidelines. High-purity steam sterilization available for EU, US, and Japanese market standards.
| Microbiological Parameter | Standard Export Grade | Low-Micro (Steam Sterilized) | Test Method |
|---|---|---|---|
| Total Plate Count (TPC) | Max 100,000 cfu/g | Max 10,000 cfu/g (Steam Sterilized) | FDA BAM Ch. 3 / ISO 4833 |
| Yeast & Mold | Max 1,000 cfu/g | Max 100 cfu/g | FDA BAM Ch. 18 / ISO 21527 |
| Coliforms | Max 100 cfu/g | Max 10 cfu/g (or < 3 MPN/g) | FDA BAM Ch. 4 / ISO 4832 |
| Escherichia coli | < 10 cfu/g (Negative) | Negative / 10g | FDA BAM Ch. 4 / ISO 16649 |
| Salmonella spp. | Absent in 25g | Absent in 375g (Composite testing) | FDA BAM Ch. 5 / ISO 6579 |
| Staphylococcus aureus | < 100 cfu/g | < 10 cfu/g (Negative) | FDA BAM Ch. 12 |
Export Packaging Options & FCL Container Loading
Engineered for long-transit maritime shipment with moisture-barrier liners and palletized stretch wrapping.
Multi-wall Kraft Paper Bag with PE Liner (Standard Export)
- Net / Gross Weight: 20.0 kg / 25.0 kg (44.1 lbs / 55.1 lbs) (Gross: 20.5 kg / 25.6 kg)
- Moisture Barrier: Heavy-duty 3-ply virgin bleached Kraft outer with inner 70-micron food-grade LDPE heat-sealed liner bag.
- Pallet Loading: Standard Euro Pallet (1200 x 800mm): 20-25 bags per pallet (~500 kg); Stretch-wrapped with corner protectors.
- Container Loading: 20ft FCL: ~7.5 - 8.0 MT (Floor loaded) / ~6.5 MT (Palletized). 40ft HC: ~17.0 - 18.0 MT (Floor loaded) / ~15.0 MT (Palletized).
5-Ply Heavy Duty Corrugated Outer Carton + Sealed Foil Barrier
- Net / Gross Weight: 20.0 kg (44.1 lbs) (Gross: 21.2 kg)
- Moisture Barrier: Reinforced corrugated box for fragile shipments, inner vacuum-sealed aluminum composite barrier bag for tropical maritime routes.
- Pallet Loading: 24 cartons per industrial pallet (1000 x 1200mm); Strapped and shrink-wrapped.
- Container Loading: 20ft FCL: ~7.0 MT. 40ft HC: ~16.0 MT.
Super Bulk FIBC Jumbo Big Bag with Moisture Liner
- Net / Gross Weight: 500 kg / 750 kg (Gross: 515 kg / 770 kg)
- Moisture Barrier: UV-treated food-grade woven polypropylene with suspended barrier liner and discharge spout.
- Pallet Loading: 1 bulk bag per heavy-duty export pallet.
- Container Loading: 40ft HC: ~18.0 MT (24-30 bags depending on stacking constraints).
Recommended Industrial & Food Processing Applications
Engineered specifically for food manufacturing, seasoning blending, and commercial food service.
Instant Soups & Noodles
Visual Texture & Savory Broth FoundationRehydrates rapidly in boiling water within noodle pouches and instant soup sachets, imparting authentic chew and rich allium aroma.
Seasoning & Spice Blenders
Coarse Particle Blends & Dry RubsProvides distinct particle identity and visual contrast in barbecue rubs, steak seasonings, and artisan dry blends without powder settling.
Canned Foods & Ready Meals
Thermal Stability & BodyMaintains cellular structural integrity during retort sterilization in canned gravies, baked beans, and frozen skillet meals.
Foodservice & Commercial Kitchens
Labor-Free Fresh Onion ReplacementEliminates prep labor, weeping, and cold storage costs for institutional catering, commissary kitchens, and quick-service restaurants.
Technical Data Sheets & Quality Certificates
Download technical documentation for your Quality Assurance and R&D evaluation.
Technical Data Sheet (TDS)
Full chemical, physical, and organoleptic specifications for QA approval.
Download PDF (PDF) →Representative Certificate of Analysis (COA)
Actual laboratory batch analysis with HPLC allicin, moisture, and micro test results.
Download PDF (PDF) →Allergen & Cross-Contamination Statement
Declaration of dedicated allium processing lines free from Top-9 allergens.
Download PDF (PDF) →Non-GMO & Irradiation Declaration
Certificate confirming non-genetically modified source bulb agricultural heritage.
Download PDF (PDF) →